However, textile fiber is the basic building unit of any textile product. It's pretty amazing! Check out the Quilting 101 tab for everything you need to know to start your first quilt! It’s made by forcing cellulose through a spinneret machine. how is acrylic fiber made? Yarn is the basic ingredient used for the production of any type of fabric. Different types of cotton fabric require different weaves; most use a basic over-and-under weave structure. Wood chips or cotton fibers are treated to make sheets of purified cellulose, resembling white blotters. Video first seen on Spinning My Wheels – Leading a Warped Life. Let’s go there! I’ll take your Super Sleuth Suzy Stylin’ anytime , Lol…Love this post. Crazy. How did they do that!” Yeah, I looked like a crazy person cause I was in a restaurant when I did this, but I was dead serious. Your email address will not be published. Here are the most popular people-produced fibers (also called synthetics): This one is relatively new, invented in the 1800s. Thank you for such an inspiring adventure in the fabric of our lives. This is where two sets of yarn, the warp and the weft, are woven or looped together on a loom… and fabric the way we know it and love it starts to take shape. Sew the end opposite the fold together using a zigzag stitch and the same colour thread as your fabric. Love this post. Between the t-shirt yarn and this fabric yarn, I might be skipping the yarn store more often in the summer to experiment with this fun fiber alternative. No? The fleece is sheared from the sheep, scoured, carded, combed and spun into yarn. The fabric obtained from textile weaving process is called as woven fabric. Making a Tube To get started, fold your fabric in half lengthwise with the wrong sides facing each other. Warp” is a series of threads that run from the front to the back, and “Weft” is a series of threads that run in a pattern through the warp. (See a great weft and warp diagram in this post about chambray and denim.). Fold the sheet in half from top to bottom and smooth fabric so that there are no creases or bumps. It looks like a tiny fairy with tiny knitting needles made it while sitting in a tiny rocking chair (I often default to mythical creatures when I don’t know how something is done. The plastic threads are made of a manmade polymer fiber created from fossil fuels through a chemical process. The strongest and most versatile of the synthetics, is also made spinneret-style… but with alcohol derivatives. Ahem. Thank you, sheep. Awe…shucks. Here are the steps I used to make yarn from a piece of knit fabric. Some jersey fabrics are hand-knit, but most of those tiny-knits are done by machines. You just need to make sure to buy the right fabric and cut it into a single, long, yarn-like piece of fabric. Mod Mountains Quilt Sew-Along - Suzy Quilts, Mod Mountains Quilt Sew Along: Week 1 - Suzy Quilts, DIY Fabric Painting: Safe for Your Quilts - Suzy Quilts, A Scrappy Modern Quilt: The Campfire Pattern, Zipper Pouch Tutorial: How to Sew a Simple Pouch from Scraps. Triangle Jitters Quilt Pattern (Download). Now, you may be asking yourself, what about that T-shirt that looked fairy-knit? Acrylic fabric is made in a way similar to the production of polyamide fabric (or nylon fabric) and polyester fabric. It's going to be an adventure, and those are always more fun when we do them together! What?! Different types of fibres are used to produce yarn. Let’s cover some of the basic sources real quick: Cotton comes from the cotton plant. Something I never thought about before. Seeds, burrs, dirt, stems and leaf material are removed from the cotton during ginning. Don’t believe me? Therefore, weaving is the second stage towards the production of textiles and is also widely used for manufacturing fabrics by interweaving/interlacing it. These processes may range over the yarn making through the garment stitching, fabric embossing, and all other composite production. So fun! Crosswise rows, comparable to filling yarns, are known as courses. Sometimes I recommend products, and if you click on those links, I may earn a small commission. Spinning process is followed by the process of weaving and dyeing, printing, finishing. Fibers are the building block of a fabric and they … Filament yarns are made by taking the long polyester filaments, grouping them together, and then twisting them to make them thicker and stronger. You're saying you knew this already?? I say possibly the next to the last because the single-ply yarn may not be strong enough to suit your needs and you may want to use a plyer to twist two or more strands together to make thicker strands. In weaving, two different sets of yarns called the warp and the filling or weft are interlaced with each other to form a fabric. It was new to me, too. 1)woven - this type of structure is produced when two yarns the weft and warp yarn are interlaced to at 90°. Wow, so informative! You can select the colors of fabric that you’d like, … I hope so! Thankyou. SILK COMES FROM A WORM! The above pattern is Fly Away and can be purchased here. Above fabric from April Rhodes' fabric line. Lengthwise rows of these loops, comparable to the warp yarn in woven goods, are called wales. Introduction to the Yarn Making Process: A yarn is a strand of fibers twisted together by a process called spinning. Some module feeders have giant conveyors moving the modules into stationary heads. They are made from both natural and synthetic fibres. This is one of the ways I’m able to support myself and continue writing free content. 2 Knitting. Whaaaat? The yarn is then woven on a loom to create wool fabric. Other module feeders are self-propelled, moving down a track alongside the modules. I'm currently cooking up an exciting new quilt pattern that can be made with any substrate, but is intended to be made with....jersey! Roving process: A process of making fibers suitable for spinning. Acrylic fabric is made with plastic threads. Great post Suzy! Once in the cotton gin, t… You know how I love sleuthing. We decided we needed to make some of our own. Sturdier fabrics like denim use a tighter weave. The cellulose sheets are then soaked in sodium hydroxide (caustic soda), producing sheets of alkali cellulose. Thanks for stopping by and don’t forget to say, “Hi!” in the comments! Sign Up for the Newsletter, Get a Free Pattern! There are main two types of fabric produced from yarns which are used for clothing purpose. We are fabric artists are we not? Those are the major natural fibers, but they weren’t enough for good-ole mankind. In order to make t-shirt yarn you need t-shirt material. Spinneret, you say? That’s why I love your blog … not only is it inspirational, but it’s so educational too! There are three basic steps required for fabric production. Cut strips approximately 1-inch wide starting from the folded end of the fabric and stopping about 1-inch from the other end (Fig. To be made into fabric, wool undergoes several processes. Now that you know about the different processes and types, does it make you want to explore new substrates? Spinning the Roving into Yarn. I’m new to sewing so keen for any tips for sewing with the stretchy stuff! Fabric are made from yarn by two main processes : 1 Weaving. The cotton is picked, then rolled out to remove the seeds, then separated into bales. Yarns may be in the form of continuous filaments or staple (short) fibers twisted together. Warp and weft are terms for the two basic components used in weaving to turn thread or yarn into fabric. How is Fabric Made? Now the yarn can be woven into fabric, completing its cycle from bottle to fabric, creating a useful product out something that can quite often get tossed into the trash. How is Desi 9 weeks already ? Step 2: Cut into the folded edge at intervals of however wide you want your strips to be (I made mine 3 inches wide). Silver obtained from draw frame if further processed in roving frame. Synthetic staple fibers can be made with any of these processes. This is, of course, the first step. Step 3: Spinning The Cotton Once you have mastered the Park And Draft , you can go full speed with a drop spindle, twisting the fabrics and drawing it out at the same time. Think of it as the poor-man’s silk. Love these informative posts! I actually held my T-shirt up to my face and said out loud, “What?! The spinning action of the spindle, with the help of the spinster's fingers, twisted the fibers together into yarn. To be used for thread or fabric, raw seed cotton must cleaned and free of debris. Next time I drive through coal country in West VA, I will find someone to thank for the decades that I wore panty hose!! The spinster would add more wool from the distaff until the spindle reached the floor; she'd then wind the yarn around the spindle and repeat the process. I had a moment like this recently. You can learn more about that here. There are two types of polyester yarns: filament and spun. Step 1: Fold the fabric in half with the folded edge closest to you. The fabric usually used in the clothes we wear is produced through two processes: the “spinning process,” where raw cotton is turned into thread, and the “weaving process,” where the thread is woven into fabric. I know, duh, right? Since more yarn is produced with the cotton process than the other two, its manufacture is described below. Weird, I know. A weft is a yarn that runs back and forth whereas a warp is that which run up and down. All You Need to Know About Jeans, Thermal resistance and heat withstanding capability, Reaction to various chemicals, detergents and cleaning agents, A big mass of fiber called sliver is taken, It is passed through the drafting process and reduced in size, Twisting of the fibers is done to strengthen it. Required fields are marked *. In conclusion: our fabric goes through a lot before getting into our fabric-lovin' hands. Log in, Best Plus Size Tops on Amazon That You Must Not Miss, Our Top Picks for The Best Plus Size Sunflower Rompers 2020, A summary of The State of Fashion 2020 report by McKinsey, Fabric Manufacturing Process: Complete Guide, How are jeans made? I did not see that one coming. You can either use actual t-shirts (new or otherwise) or you could purchase Jersey Knit off the bolt at the fabric store. The final product is spun onto the bobbin. I’m already kind of blown away, and we’re not even into the manufacturing process yet. Spinning of yarn on a large scale is done by using spinning machines in mills or factories. This whole fabric-making process is way more interesting than I expected, even without the fairies. Knits, however, do not, so the edges can actually be left raw without any trouble. Knitting is a method of constructing fabric by using a series of needles to interlock loops of yarn. Cut off the sewn edges from around the sheet (Fig. Spun yarn is made by twisting staple fibres together to make a cohesive thread, or "single." Making fabric from yarn. The process is repeated until you have enough yarn to spin around the spindle as you continue moving forward. Can’t wait to see your next couple on jersey fabrics. Hey, maybe it’s the fairies that clean out the shower heads, pull the single thread from the cocoons, and certainly they play in the alcohol riddled polyester, right? This is so interesting AND you drop hints about what you’re working on. The yarn produced by spinning is then used for making fabric. Class 6: Science: Fibre to Fabric: Making of Fabric from Yarn Woven fabrics unravel easily. Essay # 1. There are three major spinning processes: cotton, worsted or long-staple, or wool. To begin, fold your fabric in half. Yeah, we already covered this in the post on how thread was made, but that doesn’t make it any less awweeesoooooomeee. Here at SQ you will find free sewing tutorials, product reviews, basic how-to’s, design inspiration, and quilt patterns geared toward you – the chic, modern quilter! Soft, squishy, light-weight, lovable jersey! The fleece coat of sheep is cut off, washed, and shaped into a square mat of fibers, ready to be fabric-a-ma-tized (real word. Great question! Making Yarns After the fiber itself is created, it is made into a yarn. This is done by spinning the fibers. The process of making fabric or cloth by arranging yarns at right angles to them, is called weaving. I have a run in my nylons!” I bet you didn’t know this one: Nylon is made from coal and petroleum byproducts, mixed with water and air by a similar process as rayon. The fibers or raw materials are twisted together by spinning process and turned into elongated filaments to … These materials vary in their sizes and texture and form a suitable for knitting, weaving or otherwise intertwining to form textile fabrics. It’s fun to think about the sources and products!! Whether you’re a newbie or seasoned sewist, there’s sure to be something for you to enjoy. Great post! Making yarn from fabric is a lot of fun, because you have complete control over the process! We have used a... Open the seam and pin or press it flat. Yarn is an extended continuous span of interlocked fibers. If you’re wearing a T-shirt, take a good look at it. Understand the Process in 3 Steps. The 5 Best Machine Quilting Books: Quilt Like a Pro at Home! The quality of the fabric depends upon the quality of yarn. crazy how time fly’s by. Classic quilting cotton, linen, denim, chambray and other fabrics you may be used to quilting with are woven. Spinning is the last, or next to the last, step in making yarn. Love this post!! We humans sure are creative with our alcohol. I decided I needed to get to the bottom of this, Super Sleuth Suzy style. Differently colored skeins of yarn are used during the weaving process to create striped, gingham or checkered prints. Weaving is a most important process of making fabric or cloth. The “joining together of threads to form fabric,” is actually called “weaving,” which is conveniently easier to say. All you need to make fabric yarn is the fabric you want to turn into yarn and a good pair of fabric scissors. You know, as in nylons, as in “Ugh! Here we will explain each process in detail using some illustrations. You're rolling your eyes? 1). Fiber generation. It’s a plant sugar. Cellulose, you say? Weaving. Making Fabric Yarn. There are two types of wool yarn that make different fabrics: woolen and worsted. (Did a lightbulb just go off in your brain, too?! Cotton linter is the residue cotton fiber which cling to cotton seed after the ginning process. Very interesting info. Buy it here. Sleuth for yourselves.). Proof: this post on how sewing machines work.). No fairies? Thank you. The first step in creating fabric is yarn production. Over the next fews weeks we'll highlight this beautiful substrate more. P.S. I personally like to use the Gildan brand of T-shirts found at craft stores like Michaels , Hobby Lobby, or Joann. But how often do we stop to ask ourselves… how is fabric made? Module feeders break the modules apart and feedthe cotton into the gin. Textile industry encompasses variety of manufacturing processes that are adding value in the fiber. So there’s a summary of my source-sleuthing. Knit fabrics, also known as jersey, are actually not woven… they’re knitted. 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Know to start your first quilt into the gin tips for sewing with the wrong sides facing each.... Removed from the sheep, scoured, carded, combed and spun into yarn and a good at... Of those tiny-knits are done by using spinning machines in mills or factories seasoned sewist, ’... You may be used to produce yarn and stopping about 1-inch from the sheep scoured... Knit fabrics, also known as jersey, are called wales in order to make T-shirt yarn need! Tedious and time consuming all other composite production, raw seed cotton must cleaned and free debris., do not, so the edges can actually be left raw without any trouble process of making fabric from yarn good-ole mankind any! A zigzag stitch and the same colour thread as your fabric in half lengthwise with cotton. M able to support myself and continue writing free content yarns may be used for the Newsletter, get free! 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