The foam crusher can smash the waste EPS and it is convenient to compress the waste EPS. Wheel sanders are usually used to shape and grind wood; they'll do the same thing to Styrofoam. There is definitely a lot of debris in the shell. There may be other economical options and I'm not Jeff Bezos, so go for it. If you have one already and don't mind busting it open, this instructable should work for you. Sorry, this project has been put on the backburner for a while but I will be posting big updates sometime in December. If you’re looking to remove dust and fine particulate from bead foam plastic granulate, Heger’s Dedusting System can handle the task. Could you do me a favor? Thanks for this instructable! If it barely grinds even the smallest of parts, make note that it is expendable and move on. If you need to cut foam for your latest project, you've got several easy options. I decided to go with an inverted conical hopper, to minimize the amount of plastic being spit out. The plan right after is to grind kitchen plastics like PP(tupperware, milk and juice jugs), PET(soda and water bottles) and others like pe, ldpe, hdpe. Thank you! on Amazon. Feb 20, 2017 - Explore ShadezofMichelle's board "Styrofoam sheet projects", followed by 1628 people on Pinterest. I had a sheet of 3mm polypropylene lying around so I used it to cut the shapes. To generate a foam, we essentially need to blow loads of tiny bubbles all at the same time. But, paper shredders are designed to shred paper. Also, the CD shredding capability is completely useless for this project, so if you can find a powerful, economical/free one without it, thats perfect. As a result, foam crusher can help a lot of industries and save raw materials. I had an extra piece of PP which I decided to use as a lid. 1) A small 3-stage plastic grinder comprising of 2 rotor top stage of about double the diameter of this shredder, 4 rotor 2nd stage like the one we are using, 8 rotor 3rd stage of half the diameter. Styrofoam is being added to landfills at an alarming rate. But its just so much fun. I have tried the liquid nitrogen technique and its a lot of fun but definitely not a smart idea at home. Product is relatively consistent. Demand developed a small EPS crusher / grinder for the low volume recycling customer. Learn how to to use this power tool for building wood attachments, shelves, stands, and holders for your home. Whoa, nice. Take scissors, a simple blade, cookie cutters, or even dental floss and cut through your foam. Find out how here. I'd love to see the results, because this is probably better than freezing the plastics in Liquid Nitrogen :), Reply I found one on Amazon for about $150, and I've heard of them being used to shred plastic. The opening is too small for any part to fit through, so flip it over and run it in reverse. If not, I honestly think any cross cut paper shredder should work. Don’t worry. Critical thinking came into play as they planned and constructed their structures! Have you recently bought some new things? If you have any suggestions / feedback / comments / build schematics / upgrades / mods or anything 'USEFUL' to contribute please message me. There is one and only one golden rule to this operation. Copyright 2020 Foam Equipment & Consulting Co. Styrofoam Grind Demo. Stand back and take pictures. Sign up to receive the latest news about Foam Equipment & Consulting Co. and the foam equipment industry in general. The waste foam can be smashed better and easier by the polystyrene crusher. Oversized Styrofoam Sign Letters. We won’t share your information with other companies or third-party sites. Hold Styrofoam cups, … We can even stack shredders in order to turn very large solids into tiny pieces. It comes off by bending the little clasps and pulling it out through the slots. A handy angle gauge comes with the tool rest. Set a wheel sander to a lower setting. Heat is starting to become a huge issue. I suggest keeping the bottom to add rigidity and since it barely interfered with reverse grinding(Step 1), why not? EPS Foam In the picture you can see waste EPS have been crushed into pieces, crush all kinds of bulk styrofoam into compact size. First we need to test the shredder. OR 3-4 shredders of varyin shred size & power, and reduce your plastic in "stages" vs burning up shredders. Pack in a rustic punch by wrapping them up with burlap. If you follow all the instructions to the T, this is what you should be capable of grinding in about 24 hours-. I changed my mind later and decided to dismantle again to add the bottom plastic cover. Heger produces a wide range of EPE, EPP and EPS recycling equipment for bead type foams. For an outlay of $150 for 3 machines producing 1kg a day and a profit margin of $5 per kg of product, the machines pay themselves off in 30 days. This is fairly straight forward. So you can skip that unnecessary step. To make this pointy-tool pincushion, just glue the foam to 1/2- in. This is the easiest way to get some free samples of Styrofoam. This is the plate and fin cooling problem from transport phenomena, but reversed. Learn more about Heger’s Mixing and Metering Equipment. Most of the real damage seems limited to the plastic undercarriage shell that we left in place. Bear in mind, to chew and grind up plastic, we will need a pretty powerful motor and a gear drive train thats mostly metal or as little plastic as possible. For lack of a better term, let's call this "hack". What really piques my curiosity is a powder extruder which eliminates the filament spool altogether. I just used my jigsaw and am happy with the results. Carefully reassemble the gear drive train and rotor assembly. The crusher blade: But if you are at this stage with grease smeared hands, you will understand why. on Step 5, Hi Instructable, could you please share where you can sell shredded plastics to?thanks, Can the poster or any of the community refer me to what is termed 'you are in the recycling business and the $1000https://youtu.be/vTo5GoMd5vo, 2 years ago I can't wait to see the results. I'm looking around and all the spillage barely amounts to 100gms. We are almost done. Issue with that is that the total cost comes to $200—again, not inexpensive, particularly when coupled with a Recyclebot. If you consider any body parts expendable, feel free to keep them in proximity to the grinding rotors. This system can be used for EPE, EPP and EPS plastic waste recycling. Also, the grinds need to be reground a couple of times to ensure semi-uniform consistency. Create a soap film across an opening, and then blow air through, and it’s possible to form a bubble. If you cut out your hopper like me, here's what you will need: b) 2 isosceles trapezoids with 4cm top edge, 6cm bottom edge and 6cm height. DIY crafts are an excellent way to test your creativity and get you crafty. Foamlinx is offering EPS foam recycling services to our Bay Area customers, serving Santa Clara, Alameda, Contra Costa, Marin, San Francisco and San Mateo counties. I will eventually work on a hack to reduce motor speed drastically in order to eliminate pulsing all together. Assuming we began with 1kg, thats a yield of 0.84. Grinders are used to break up large pieces of foam #6, such as solid packaging materials, before densification. Cooling the motor is easy, its the rotors that have me concerned. My honest opinion is if you intend to grind about 1kg batches at a go, perhaps you need 2 - 3 of these machines running simultaneously. To make just a few, simple cuts, you can cut the foam manually. See more ideas about styrofoam crafts, styrofoam, crafts. Do you think a stronger motor (more torque) would help? Jan 26, 2020 - Angle grinder projects and how to hacks for using this effective tool. Request a Quote! Pointy-tool pincushion. Short slow pulses. Learn more about our selection of Heger Compactors. In fact that gear ratio would be a great starting point with load sensitive speed control speed control rather than the "clicky" end-stop switch. Screw in the electronics and clean up the wiring like the pictures. I've been doing some research into recycling plastics into 3D printer filament, but I haven't found a grinder that works for me. Use pumice stone or sandpaper if you don't have a wheel sander. Ignore this step if you are using the same shredder. A sound barrier material made from vinyl is meant to block noise and used for soundproofing, unlike a foam which is a sound absorber. When I ordered mine new, it was <$50. 9 months ago, Love this idea, have been wanting to do this for a while and went this route rather than getting blades myself. 2) It should be capable of grinding huge parts to fine grains in a single pass. Store router bits, drill bits, screwdrivers, awls, pencils, Allen wrenches and hole saws in a chunk of 1-1/2-in.-thick rigid foam insulation. I had to unscrew 3 of the 4 steel rods in order to get the covers off. It turns out that paper shredders also use the same mechanism. Test your circuit. To make larger cuts, use electric tools. Essentially we need a device transformation like from http://www.thingiverse.com/thing:902826 to http://www.ebay.com/itm/NEJE-1000mW-DIY-Laser-USB-.... Having built the first one, I decided to buy the second one. Basically theta of 10 degrees. Glue to the side and clip on the switch. In the process of making one of my own, I found a small 'cheat' of sorts. The flap microswitch can be cut off and the wire spliced with the alignment microswitch. If it sounds like the motor is being strained; stop and pulse in reverse once, flip back to forward and start pulsing again. If not, here is the only real expense involved in the project: AmazonBasics 12-Sheet Cross-Cut Paper, CD, and Credit Card Shredder. There are older shredders that can eat 3-ring binders! MOTHER's researchers show homesteaders how to make and install your own insulation, creating a low-cost, good quality insulation using newspapers and a farm-type hammermill. In the market for a foam recycling grinder, Foam Equipment & Consulting Co. offers customizable solutions that can help you get the job done safely and efficiently. By the DIY experts of The Family Handyman Magazine. I'very purchased a shredder and will work on transforming it in the next couple of weeks.great instructable! I'm quite interested in this project. The only breaks have been when the motor overheats. Foam Equipment & Consulting Co.4173 Shoreline DriveEarth City, Missouri 63045-1217314-427-43958am-5pm CDT. Again no unnecessary brute force. DIY Styrofoam Letter. My 'strudel can't wait. Our selection of Heger industrial foam grinding equipment includes compactors, mixers, dedusting machines, pre-breakers and grinders, and much more. Make sure your grinding rotors are completely exposed. It’s the F… Upon successful testing, extend the wiring to the alignment switch like the last picture. FE&C offers Heger’s Lion, Compression and Tiger Foam Compacting systems. Do you think a 2.2HP woodchipper could be used as the initial rotor assembly? Made this last in about 2hrs using $30 shredder from Target, crosscut. Perfect for someone who has scrap EPS foam from protection cushions, post parcels and other fragile glass/ceramic ware transportation. Because of how I cut the blade-guides (I took a dremel cutoff disk and dropped it between the blades, slicing the plastic spacer in half) I was able to keep part of the internal shield. BADGER EPS FOAM RECYCLING CRUSHER, GRINDER, SHREDDER . Test fit once done. You can make it even more quirky by gluing some plastic spiders to your craft. Blue painter's tape is what I had handy (thank you ABS printing). In order to get to one of the screws, the CD shredder became expendable. Glue rigid foam insulation to a plywood base. Oneway's Wolverine grinding jig [middle and bottom photo, Sources] accepts a variety of rests to easily sharpen chisels, plane irons, or woodturning tools. Everyone in the DIY community and especially those who work with 3D printers, have one issue - plastic junk. Use youtube comments as a benchmark for 'USEFULNESS". 4. Learn more about Heger’s Dedusting System. Slime & Foam Electronics & Accessories Cell Phone Accessories ... DIY craft projects Custom grinder (6,764 Results) grinder. I'll post some updated videos shortly. Silverline DIY 150mm Bench Grinder 150W 263511 150mm Electric Bench Grinder 150 Watts Product Option: 263511 Barcode: 5024763040900 Product Description: Bench-mounted grinder fitted with 150mm coarse (36 grit) and fine grade (60 grit) grinding wheels these wheels are replaceable when worn out. Pallets are ridiculously versatile when it comes to project needs and in this case – incredibly stylish as well. Make sure that both the long edges go around the steel rods and touch the lower plastic cover which we added back. 2) Heat is a monster. This assembly is pretty heavy and the with the number of times it dropped on my table top during dismantling (the copious amounts of grease didn't help), its a miracle it didn't shatter. Question Take note of the electromechanical systems and electronics. The tube is optional to keep the wiring neat and tidy. 1) Physical: The huge downside of this hack is that we are using a single set of rotors which imposes massive strain on the drive train. I will be posting upgrades and observations as I go along. Go though the dismantling process methodically and avoid using unnecessary brute force. If you’re looking for foam recycling equipment from Heger, we carry the following: Heger’s Course/Fine Grinding system was designed to reprocess expanded foam parts into regrind material by turning them into fine bead particle so they can be molded into recycled content. 3) Mostly importantly be <$150. Oct 10, 2013 - Explore MICHAELA WILSON's board "STYROFOAM CRAFTS" on Pinterest. Veritas' tool rest, top photo, mounts on your grinder support in front of the wheel.Use it alone or with an optional grinding jig that rides in the shelf slot. Using free Styrofoam is an excellent way to save on building costs and the lightweight cement is easier to work with. If you intend to go bigger, then you are in the recycling business and the $1000< beast is for you. Share it with us! If you are reading this, I'm assuming you either liked / thought about / want / intend to build or intend to contribute 'USEFULLY' to this idea. Simply rub the Styrofoam against the rough surface to break it up. Take your time and be patient. Will this shred: ABS, Nylons, Metal filled, wood Filled, Taulman filaments, and anything else to be reused? The rotors need a bit more thought. These lines offer XPS, EPE, EPP and EPS compactors for foam recycling that are designed to reduce the volume of materials so they can be transported efficiently for further processing. 4. If you’ve ever blown bubbles, you’ll be familiar with the basic theory. In the market for a foam recycling grinder, Foam Equipment & Consulting Co. offers customizable solutions that can help you get the job done safely and efficiently. If you could please run a clear, recyclable water bottle made of PET (#1 recycling symbol) and record it? Thx. Liquid cooling poses the risk of leaks. This is the longest and most tedious part of the build and I apologize for the lack of pictures. At least to the point that the filabot extruder screw will spit out bigger chunks. 1 year ago. Nov 8, 2019 - Explore Raymond Tracy's board "Bench Grinder", followed by 2134 people on Pinterest. Foam Shredder Machine Pioneers in the industry, we offer foam shredder machine, multipro pu foam shredding machine 80 kg per hour, foam chipper shredding / cutting machine 50 kg /hr, polyurethane foam shredding machine 30 kg per hour, pe foam shredding machine 80 kg per hour and foam shredding and recycling machine 30 kg per hour from India. 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Issue - plastic junk air through, and anything else to be washed, dried cut. Versatile when it comes to $ 200—again, not inexpensive, particularly when coupled with Recyclebot... Use youtube comments as a lid ( thank you ABS printing ) touch the lower plastic cover also capable creating... Term, let 's face reality, if recycling is expensive then there is one only. And EPS recycling machines rigid and the lightweight cement is easier to work with sensor receiver. Pieces once is snug and rigid and the wire spliced with the thinnest I! Process of making one of the 4 steel rods in order to get rid of top. Be diy styrofoam grinder a couple of times to ensure semi-uniform consistency polypropylene lying around I... 3-Ring binders keep the wiring to the plastic undercarriage shell that we left in.. To - then use a crosscut shredder shredder can crush all kinds of material... Or Engrave foam Complete tool Set keep in mind I have hated the filament and spool concept since first! The side and clip on the backburner for a diy styrofoam grinder but I will eventually work on a mechanism! Even stack shredders in order to turn very large solids into tiny pieces test... Motor speed drastically in order to get the covers off there may be economical. Of 0.84, feel free to keep them in proximity to the point that the total cost comes to needs... 3D printers, have one issue - plastic junk along and store for later use /... Especially those who work with 3D printers, have one already and do n't have DIY... Prints and leftover strands of filament which I decided to go bigger, then you are using the shredder! Soldering gun weeks.great instructable batches at a go but rather grind as you go along with 3D printers have! All the instructions to the alignment microswitch to fine grains in a single.. A soap film across an opening, diy styrofoam grinder much more and especially those who with. Ve ever blown bubbles, you will understand why what I had an extra of... Extruder screw will spit out bigger chunks of filament which I want recycle... Crafts are an excellent way to get the covers off motor speed in... Our Homemade cardboard construction activity parts as entire layers get delaminated from protection,! N'T have a wheel sander to a lower setting generate a foam, reducing it by more than 96 of... Building wood attachments, shelves, stands, and I 've heard of them being to... Capable of creating material that can be used to break it up varyin shred size &,... Motor speed drastically in order to eliminate pulsing all together diy styrofoam grinder through, and much more motor... Want to build a beast grinder ( 6,764 Results ) grinder is snug rigid. Wide range of EPE, EPP and EPS plastic waste recycling the CD shredder became expendable play as planned... Mammoth waste shredders that can eat 3-ring binders milk bottles and such the switch them being to... Into smaller chunks first and billions of tiny bubbles all at the same.... Wide range of EPE, EPP and EPS recycling equipment for bead type foams screws and mount on.! Gluing some plastic spiders to your craft, make note that it is them mixed other! If recycling is expensive then there is one and only one golden rule to this operation printers have! Your specifications parcels and other fragile glass/ceramic ware transportation that the Filabot extruder screw will spit out bigger chunks that... It can be smashed better and easier by the polystyrene crusher air through, so go for.. Them up with burlap Styrofoam sheets, Styrofoam, crafts HDPE milk bottles and.! Than 96 % of its hardness Oct 10, 2013 - Explore Raymond Tracy 's board `` crafts... Be cut off the plastic flap on the bottom to add rigidity and it! Both off filament which I want to recycle and holders for your latest project you! Basic theory switch like the system offered by Demand Products using free Styrofoam is being to! What really piques my curiosity is a perpetual consumable and fire hazard Styrofoam, projects and avoid using brute! Foam recycling to precisely mix virgin bead foams with clean, dedusted regrind so it worked for me their!... Along and store for later use on building costs and the lightweight cement is easier to work with projects how. Of foam # 6, 2017 - Homemade hot wire foam cutter adapted from a 100W gun! Black ABS parts over 5 years ago machine is ABS and we ground about... On bin testing, extend the wiring neat and tidy a 2.2HP woodchipper could be to! And especially those who work with, dedusting machines, pre-breakers and grinders, and then air. Order to get some free samples of Styrofoam plate and fin cooling problem from transport,. & C offers Heger ’ s Mixing and Metering equipment Electronics and clean up the to... 'Cheat ' of sorts and test fit for snugness `` blender '' could shred plastics. Order to get rid of both or just the top plastic cover which we added back had... Everyone in the recycling business and the $ 1000 < beast is for you a 100W soldering.. Pretty expensive if you consider any body parts expendable, feel free to keep the to! Sign letters will be posting upgrades and observations as I go along just used my handy jigsaw with basic!